Extraaaz — Innovative Tech Solutions Pvt. Ltd.
Manufacturing

From production planning to finished goods.

Textile, engineering and FMCG manufacturers use Extraaaz Manufacturing OS to plan production, run the shop floor and control quality and inventory.

  • Textile
  • Engineering
  • FMCG
  • Chemicals
Products
1
Modules
5
Formats served
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Extraaaz Manufacturing OS on a factory floor with production planning and batch tracking
The reality

What manufacturing teams deal with every day.

Indian manufacturers, from textile units to engineering and chemical plants, often plan in Excel, track the shop floor on paper and discover shortages when a job stops. Extraaaz Manufacturing OS connects BOM, production planning, shop-floor capture, quality and inventory, so every work order carries its material, output and QC on one record.

Plans live in spreadsheets

Production plans are rebuilt in Excel every week and do not reflect real capacity or the material actually on hand.

Shortages surface on the shop floor

Material availability is checked after the work order is released, so jobs stall waiting for components.

Batch history is hard to reconstruct

When a customer raises a complaint, tracing which raw material lot went into which batch takes days of hunting through paper.

Quality is checked too late

QC results are recorded on paper at the end of the line, so rework and rejects are found after the cost is already spent.

How work moves

The manufacturing operating loop, on one record.

Every step writes to the same record, so the next team starts with what the last one did — not with a phone call.

  1. 01Plan

    BOM and work orders against capacity

  2. 02Issue

    Material checked and issued to the job

  3. 03Produce

    Operation-wise output, downtime and rejects

  4. 04Inspect

    Inline and final QC with parameters

  5. 05Store

    Finished goods stocked by batch

Who we serve

Configured for your format — not a one-size template.

Textile

Work orders across process stages, reject and rework capture, and RM / WIP / FG stock so yarn, fabric and finished goods stay traceable.

Engineering

Multi-level BOM with routing and operations, capacity planning and operator-level shop-floor capture for discrete, make-to-order jobs.

FMCG

Batch production, QC plans with sampling rules and batch traceability from raw material to finished goods.

Chemicals

Process batches with parameter-wise QC, COA generation and non-conformance tracking tied to each batch.

Capabilities

What Extraaaz gives a manufacturing business.

Multi-level BOM & costing

Model multi-level BOMs with routing, standard costing and version control.

Work orders & capacity

Create work orders with capacity planning and material availability checks before release.

Shop-floor capture

Operation-wise production, downtime logging and reject / rework recorded at the station.

Quality control & COA

QC plans, sampling rules, non-conformance and COA generation with parameter-wise results.

RM, WIP & FG inventory

Raw material, WIP and finished goods stock across warehouses, with transfers between them.

Batch traceability

Trace every finished batch back to the raw material and operations that went into it.

Recommended stack

The Extraaaz stack for Manufacturing.

The products best suited to this industry — plug in one, or run the full stack.

Manufacturing OS

Flagship OS

From production planning to finished goods.

  • BOM & Costing
  • Production Planning
  • Shop Floor
  • Quality Control
  • Inventory & FG
Outcomes

What good looks like in this industry.

Predictable production

Work orders are planned against real capacity and material, so the schedule the floor sees is one it can actually run.

Batch traceability

Every batch links raw material, operations and QC results, so a customer query is answered from the record, not from files.

Fewer quality escapes

Inline QC with defined parameters catches problems at the operation, before rejected material moves further down the line.

People

What each role does in the system.

Production planner

Creates work orders, checks capacity and material availability and releases jobs to the floor.

Shop-floor operator

Records output, downtime and rejects for the current operation from a station screen.

QC inspector

Captures inline and final QC results, raises non-conformance and issues COAs.

Stores / inventory

Issues material to jobs, receives finished goods and manages warehouse transfers.

Questions buyers ask

Extraaaz for manufacturing — FAQs.

Book a walkthrough

See Extraaaz on your manufacturing workflows.

Tell us how you operate and a specialist will walk you through the screens your team would use — sized to your branches, volume and roles.

  • Live walkthrough on your own workflows
  • Plan and pricing sized to your volume
  • A go-live plan for your first site

Request a manufacturing walkthrough

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Bring Extraaaz into your manufacturing operations.

Book a walkthrough tailored to your industry workflows, or send an enquiry and a specialist will get back within one business day.